in. The goal was to get down to the metal, take a measure, and scuff the repair area back out to 60–80 grit. I've done body work on cars for a lot of years, and have developed some techniques to make the job fast, easy and cheap. Strips of poster board or discarded cereal boxes taped to the panel to follow the contours work well. The Cameo Camper Renovation Repairing Holes In Aluminum Exterior. Apr 27, 2015 - There are a few ways to repair a rust hole, but no guarantees a repair will last. Bondo Fiberglass Resins and Repair Kits are 100 percent waterproof. Fixing a rust hole on the rocker panel can be expensive. How To Repair A Rust Hole On Your Vehicle Youtube. Bondo Rust Hole Repair Kit is a complete repair kit for covering rusted out areas and holes; Repairs up to 80 sq. Many compounds are on the market for filling small holes, dents, and creases in the surface of your car. :) Step 5: Finished. Whether you’re dealing with a small piece of sheet metal or something valuable like a car, you can fix it. Repairing a rust hole requires providing a strong repair that resists cracking. While patching a hole caused by rust is not too difficult, it does take some patience, especially if you want to repaint the vehicle yourself. While “Bondo” is the name of a 3M product, it has also become a generic term for plastic body filler, and several companies make similar stuff. The hard way is to weld over the holes and the easy way is to put body repair tape on behind the holes and bondo over them. Most kits contain at least two substances: the filler and a hardener that you mix with the filler before you use it. As impressive as my Bondo job was for a first-timer, the Bondo soon fell off, and now the huge rust hole is back. Eventually, it will require rust repair to remove the rust. Layer the mesh into the paste, pressing it slightly to push it flat and make the same shape of the panel. Bondo Filler Kit 14oz. Choose a calm, overcast day and block out the full day to fix the most common rust spots on the hood and doors. Step 4: Prepare your car. Next would be to rivet a sheet metal patch panel behind hole after cutting rust out, then smoothing with bondo . If you're trying to get a car through inspection and you want to car to look acceptable there are some shortcuts that are effective. This option is really only good for very minor rust spots and holes on the body of your car and should be avoided for extensive rusty or rusting of the frame, as that will require a more involved solution. This is usually used in auto body work. With that said, repairing a rust hole is easy and can be done by anyone willing to put forth the effort. These diy work fails are so bad how to repair a rust hole in your car filler to sharpen lines auto repair technician no weld hole repair kit How To Repair A Hole In Car With BondoRepairing A Rust Hole In Car 6 S With Pictures InstructablesHow To Bondo Rust HolesBondo 101 Basic For Working … If there are holes in the metal, you are much better off cutting it all out, patching it with new metal, and then working the body filler from there. Repairing a rust hole requires providing a strong repair that resists cracking. 29 Dec 2015. I've done this to the top of a car 8 years ago and it's still a good repair. Use the rivet gun to secure the metal in place. Once the foam firms up, cut if off with a saw and then sand with a rough file. A suitable piece is usually supplied in the repair kit. 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